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512 GPUs are installed and the vendor wants sign-off. Design the acceptance test.

Acceptance is a contract document, not a checklist, so every criterion has to be a number with a tolerance that a vendor can be held to. Comparing nodes against each other rather than against a datasheet is what finds real defects, and the duration is what finds the thermal ones.

Updated Sep 2026 · Grounded in real AI infrastructure interview loops and written to a senior-engineer editorial bar, with every number worked and every diagram hand-built.

TL;DR: Write the criteria before the hardware arrives and make every one of them a number with a tolerance. Four levels of test, run in order so a failure stays attributable: per-GPU diagnostics and memory stress, per-node collectives at sustained power, per-rail pairwise bandwidth across all eight rails, then a full-scale sustained job for 48 to 72 hours. Judge against the fleet median rather than the datasheet, because "within specification" is a weak claim and identical hardware running identical work should agree closely, so a 3 percent tolerance around the median is both testable and meaningful. Duration matters as much as the tests: thermal problems need hours at steady state and a twenty-minute run finds none of them. Include a defect budget agreed in advance, a memory-health clause so a part that has consumed much of its row-remapping capacity is replaced rather than accepted, and a record of the environment, because a test passed with the hall cold is not a test.

How to approach it

Say the criteria are written and agreed before delivery, because that is what makes them enforceable. Then the four levels and what each catches. Then the comparison rule, which is the technical core. Then duration and environment. Then the commercial clauses: defect budget, replacement turnaround, and what happens if the fleet passes on averages and fails on outliers. Close with what you would sign and what you would not.

A strong answer

A typical situation: 64 nodes are racked and powered, the vendor's engineer has run their diagnostic suite and reports all pass, and payment terms are tied to acceptance. The diagnostic suite tests each GPU against its specification and every GPU is inside it. Four weeks later a training job is 6 percent slower than expected and the cause is four nodes in one rack.

The four levels, and the criterion for each:

LevelTestAcceptance criterion
Per GPUVendor diagnostics at the deepest level, plus a memory stress passAll pass; no uncorrected errors; row-remap consumption below an agreed threshold
Per nodenccl-tests all-reduce across the node's 8 GPUs; a sustained compute loop at full power for 1 hourBus bandwidth within 3 percent of the fleet median; sustained clock within 3 percent of the median; no throttling events
Per railPairwise bandwidth on each of the 8 rails, node to nodeEvery rail within 3 percent of the rail median; no link below its rated width or speed in ibdiagnet
Full scaleA representative training job across all 512 GPUs, 48 to 72 hoursStep time stable within 3 percent over the run; no unplanned interruptions beyond the agreed defect budget; thermal and power at steady state recorded

The comparison rule is the technical core and is worth stating explicitly:

why the fleet median beats the datasheet
  a datasheet gives a peak nothing reaches, so "within specification" admits a wide band
  512 identical parts running identical work should agree closely
  the useful test is therefore the spread, not the level

what the outliers mean
  one node 6% low                one weak NVLink, or one GPU clocking lower than its peers
  four nodes 6% low, same rack   a rack-level cause: a cooling loop, a power feed, an
                                 inlet temperature
  one rail 15% low               cabling, a transceiver, or a node cabled to the wrong leaf
  a long tail with no cluster    a batch quality problem, which is a commercial conversation

apply the same rule to every measurable
  bus bandwidth per node, sustained clock per GPU, power draw at a fixed workload per GPU,
  HBM temperature at steady state per GPU, step time per rank in the full-scale job
sanity: on 512 supposedly identical GPUs the interesting finding is almost never a hard
        failure. It is the four running 6% slow, and that finding only exists if the
        criterion is a spread rather than a floor

Burn-In and Acceptance Testing covers the reasoning behind the levels, including the bathtub curve that makes early testing worth doing at all. ECC, Row Remapping and Memory Errors covers the memory clause, which deserves its own line in the document.

Why duration is a criterion rather than a detail:

what a short test misses
  thermal steady state in a liquid-cooled rack takes tens of minutes to reach and longer for
    the facility loop to settle
  a marginal cold plate, a partially blocked channel or an inlet temperature at the edge of
    spec only shows once the whole loop is hot
  infant mortality is a rate, so finding it requires GPU-hours

what 72 hours on 512 GPUs actually buys
  GPU-hours = 512 x 72 = 36,864
  at the corpus steady-state rate of about 2 x 10^-5 per GPU-hour, expected failures =
    36,864 x 2e-5 = 0.7
  observed counts during burn-in are routinely several times that, and the excess is the
    infant mortality being drained onto the vendor's account rather than onto a training run
sanity: if a burn-in finds only the steady-state number, either the batch is unusually good
        or the test is not stressing the hardware, and the second is more likely

The commercial clauses, which are what make it an acceptance document:

  • A defect budget. Agree in advance how many early failures are covered and the replacement turnaround, rather than negotiating while the cluster is half-broken.
  • An outlier clause. A fleet that passes on averages and has a tail is not accepted, and the tolerance is named.
  • A memory-health clause. A GPU that has consumed a large share of its row-remapping capacity during burn-in is replaced even though it currently works.
  • The environment recorded. Inlet water temperature, hall temperature and the power feed configuration, because these change the result.
  • Re-test on replacement. A swapped node re-runs levels one through three before it counts as accepted.
512 IDENTICAL PARTS, TWO WAYS TO JUDGE THEM datasheet peak nothing reaches it a wide band fleet median 512 parts doing identical work a tight band the outlier 94% of its peers passes on spec Absolute thresholds find the failures you already know how to describe. The spread finds the rest. Write the criteria before the hardware ships. Afterwards they are a negotiation you lose.

The reversal condition: for a small delivery, say four nodes rather than sixty-four, the fleet-median rule loses its power because four samples do not establish a median worth comparing against. There the comparison has to be against a reference: a known-good node from the existing fleet running the identical test, or the vendor's published number for that configuration with a stated tolerance. It is worth saying this out loud in an interview, because reciting the median rule for a delivery of four nodes shows the method was memorized rather than understood.

What interviewers probe next

  • "Why 3 percent?" It is wide enough to absorb normal variation between identical parts and narrow enough to catch a single degraded link. State it as a chosen number and be ready to justify the choice with the observed spread.
  • "What if the vendor disputes the median rule?" Offer both: their specification as a floor and the median rule as the outlier test. A vendor confident in the batch has no reason to object to a spread criterion.
  • "What do you do with the failures?" Replace, then re-run levels one to three on the replacement, and track whether replacements cluster by rack or by batch.
  • "How long before you sign?" After the full-scale run completes and the outlier analysis is done, not when the last test starts passing.

Common mistakes

  • Accepting on "all diagnostics passed", which tests each part against a wide specification and finds nothing.
  • Writing criteria after the hardware arrives, which makes them a negotiation rather than a contract.
  • A test short enough that thermal steady state is never reached.
  • No outlier clause, so a fleet with a tail passes on averages.
  • Applying the fleet-median rule to a delivery too small for a median to mean anything.

Key takeaways

  • Four levels in order: per GPU, per node, per rail, then 48 to 72 hours at full scale.
  • Compare against the fleet median with a stated tolerance such as 3 percent, not against the datasheet.
  • 72 hours on 512 GPUs is 36,864 GPU-hours, which predicts 0.7 steady-state failures, so finding several times that is the point.
  • Include a defect budget, an outlier clause, a memory-health clause, the recorded environment, and re-test on replacement.
  • For a small delivery, compare against a known-good reference node, because a handful of samples has no useful median.
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The concepts behind this question

Ranked by how closely each one overlaps this question's topic, so the first card is the thing to read if the answer above moved too fast.

Foundational
🖧 Hardware & Cluster Build-Out
Burn-In and Acceptance TestingNew hardware fails early or it fails late, and burn-in exists to move the early failures before the cluster is handed over rather than after. A proper acceptance test runs every layer under sustained load for days, compares every node against its siblings rather than against a specification, and produces a signed number the buyer and the vendor both agree on. The comparison is the important part: identical hardware running identical work should produce identical numbers, and the outliers are the finding.
Advanced
🩺 Fleet Reliability & Observability🔒 Premium
Node Health Checks and Burn-InThe cheapest failure is the one caught before a job starts. A GPU fleet runs three kinds of check: a burn-in of days on new or repaired hardware to shake out the parts that die young, a pre-flight suite of minutes before a node is handed to a job, and continuous checks during the job. Each test has an expected number (a GEMM within a few percent of the fleet median, an all-reduce at rated bus bandwidth, a NIC at line rate, a memory test with zero errors), and a node that misses any of them goes to quarantine. This page gives the suites, the numbers, and the arithmetic that justifies the time they cost.
Foundational
🖧 Hardware & Cluster Build-Out
Direct-to-Chip Liquid Cooling and CDUsAbove roughly 40 kW a rack cannot be cooled by air in any practical hall, which is why every dense GPU deployment now runs liquid to the chip. A cold plate sits on each GPU, a coolant distribution unit isolates the clean rack loop from facility water, and the facility side runs warm, typically 30 to 40 degrees supply, because warm water is cheaper to make. The design numbers are flow rate and temperature rise, and both fall out of one equation that every operator should be able to do from memory.
Foundational
🖧 Hardware & Cluster Build-Out
Colocation, Power Contracts and Site SelectionFor most organizations the constraint on deploying GPUs is not the GPUs. It is finding a hall that can deliver 100 kilowatts or more per rack, reject that heat with liquid, and sign a contract for the power years before the hardware exists. Colocation contracts price reserved capacity rather than consumption, cooling capability is what eliminates most sites, and the lead time on new electrical supply is measured in years while GPUs arrive in months.
UP NEXT ON YOUR JOURNEY
FEDITOR'S NOTE

Scored on writing criteria as numbers with tolerances agreed in advance, on comparing against the fleet median, and on a duration long enough to reach thermal steady state.

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